BOXLIGHT CP-33t Manuale di Servizio

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SERVICE MANUAL
ORIGINAL VERSION
REFERENCE NO. SM5110258
BOXLIGHT CP-300t
CP-310t
SERVICE MANUAL
Chassis No. MS6-CP-300t00
MS6-CP-310t00
NOTE: Match the Chassis No. on the unit’s
back cover with the Chassis No. in the
Service Manual.
If the Original Version Service
Manual Chassis No. does not match
the unit’s, additional Service
Literature is required.You must refer to
“Notices” to the Original Service
Manual prior to servicing the unit.
PRODUCT CODE
MS6E CP-300t : 1 122 094 04
MS6L CP-310t : 1 122 094 10
Vedere la pagina 0
1 2 3 4 5 6 ... 103 104

Sommario

Pagina 1 - BOXLIGHT CP-300t

SERVICE MANUAL ORIGINAL VERSIONREFERENCE NO. SM5110258BOXLIGHT CP-300tCP-310tSERVICE MANUAL Chassis No. MS6-CP-300t00MS6-CP-310t00NOTE: Match the

Pagina 2 - ■ Contents

-10-Mechanical Disassemblies1 Remove 1 screw A and disconnect the Lamp Socket.2 Remove 2 screws B to take the Lamp Ballast ass’y upward off.3 Remove 4

Pagina 3 - ■ Safety Instructions

A12 PCB_MS6A Printed Wiring Board DiagramsPower Board (SIDE:A) Power Board (SIDE:B)This projector is isolated from AC line by using the internal conv

Pagina 4 - ■ Specifications

A13PCB_MS6ASW Board (SIDE:A)L1C011C0121845L2042PB1K100G154253K10T154253K10UK20APB4RC2811side aB10C2810AC001C013C5001C5021C5051C506111689L2022L2041L500

Pagina 5 - Electrical Adjustments

A14 PCB_MS6AL1FRB411R6672R6671R6661R6652R446R3559R3558R3557R3556R3554R1864R1863R1862R1861R1147R1144R114120187141C6675C6674C6672C6665C6664C6662C6654C66

Pagina 6 - ■ Circuit Protections

A15MS6-CP-300t00, MS6-CP-310t00 Pin description of diode, transistor and ICAKCBEC2C1B1 B2ECCBEKACBEB2B1C1C2EEBCB2B1C1C2EB2B1C1C2E1E2KAAAKKKAKACBECBEC

Pagina 7

Diagrams & Drawings MS6-CP-300t00, MS6-CP-310t00

Pagina 8 - ■ Mechanical Disassemblies

-11-1 Remove 4 screws A to take the Fan(FN901) off.2 Remove 4 screws B to take the Fan(FN905) off.3 Remove 3 screws C to take the Power Box Cover upwa

Pagina 9

Step from previous procedure.3 Remove 6 screws C to take the Optical Unit upward upward off.To mount optical unit, mount optical unit first then mount

Pagina 10

1 Remove 1 screw A and take a Washer, Spring andInterlock Switch lever.2 Pull the Fan and duct ass’y upward, then remove the2 screws B to take the Fa

Pagina 11 - A to take the Lamp Cover off

-14-1 Remove the Front Panel following to “Front Panel Removal” on “MechanicalDisassemblies”.2 Remove 4 screws to take the Projection Lens ass’y off.1

Pagina 12

-15-1 Remove 2 screws A and pull the Condenser Lens ass’y upward.2 Remove 4 screws B to take the Lens off from the holder.1 Remove 2 screws A and pull

Pagina 13 - C to take the Fan Duct Bottom

-16-Optical Parts Disassemblies1 Remove 2 screws A and pull the Relay Lens-Out ass’y upward.2 Remove 2 screws B to take the Lens off from the holder.N

Pagina 14 - ■ Optical Parts Disassemblies

-17-1 Remove 4 screws A and take the LCD/Prism ass’y off upward from theoptical unit.2 Remove each screw B and take the glass off upward.PolarizedGlas

Pagina 15

-18-Optical Parts DisassembliesWhen mounting or assembling the optical parts in the optical unit, theparts must be mounted in the specified location

Pagina 16

-19- LCD Panel/Prism Ass’y Replacement1 Remove the cabinet top and main board following to“Mechanical Disassemblies”.2 Remove 4 screws by using the 2

Pagina 17

2 Contents Safety instructions ________________________________________________3 Specifications __________________________________________________

Pagina 18 - Locations and Directions

-20-WARNING:- For continued safety, replace with a lamp assembly of the same type.- Allow the projector to cool for at least 45 minutes before you ope

Pagina 19 - Do not replace the LCD

-21-[Before Adjustment]- Input a 100% of black raster signal.[R/G/B-CONTRAST ADJUSTMENT]1 Loosen a screw A (Fig.1-1/1-2) on the polarized glass mounti

Pagina 20 - ■ Lamp Replacement

-22-Optical AdjustmentsFig.2-21 Turn the projector on by a state of without FPC cables.2 Project only green light on the screen.3 Adjust the adjustmen

Pagina 21 - ■ Optical Adjustments

-23-1 Turn the projector on by a state of without FPC cables.2 Project green and blue lights on the screen.3 Adjust the adjustment base of condenser l

Pagina 22 - C with the 2.0mm hex driver

-24-1 Turn the projector on by a state of without FPC cables.2 Project all of lights on the screen.3 Adjust the adjustment base of relay lens assy to

Pagina 23

-25- Electrical AdjustmentsTo enter the service modeTo enter the “Service Mode”, press and hold the MENU and IMAGE button on the projector at the sam

Pagina 24

-26-After replacing the Power Board, PF.C. Board, readjustthe Output voltage adjustment as follows.1. Connect a digital voltmeter to pins 1 (+) and 3

Pagina 25 - ■ Electrical Adjustments

-27-Electrical Adjustments1. Receive the 16-step grey scale computer signal.2. Set to COMPUTER mode.3. Enter the service mode.[R-SIGNAL CENTER ADJUSTM

Pagina 26 - ● Circuit Adjustments

-28-Electrical Adjustments1. Receive the 16-step gray scale computer signal.2. Set to COMPUTER mode.3. Enter the service mode.[R-GAIN ADJUSTMENT]4. Co

Pagina 27 - Black Level adjustment

-29-Electrical Adjustments[PC-GAMMA OFF ADJUSTMENT] 1. Receive the 16-step gray scale computer signal.2. Set to COMPUTER mode.3. Enter the service mod

Pagina 28 - PC Offset adjustment

3 Safety InstructionsWARNING:The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side ofthe con

Pagina 29 - White Level

-30-Electrical Adjustments● Service Adjustment Data TableThese initial values are the reference data written from the CPUROM to memory IC when replace

Pagina 30 - NTSC NT4.43 PAL SECAM

-31-Electrical AdjustmentsGroup: 2 L3E07050 (Digital Gamma, Color Shading & Timing Controller)PC DVI,AV0 R_SUB_BRT 0 0 0 ~ 10231 G_SUB_BRT 0 0 0

Pagina 31

-32-Electrical Adjustments4 REF_G 136 0 ~ 255 ✻ Green white-black level adjustment5 REF_B 136 0 ~ 255 ✻ Blue white-black level adjustment6 NRS_B 128 0

Pagina 32

3 ADC R-GAIN 254 0 ~ 2554 ADC G-GAIN 254 0 ~ 2555 ADC B-GAIN 254 0 ~ 255Group: 510 NTSC Gakaku0 NTSC TOTAL DOTS 2626 0 ~ 20471 NTSC DISP DOTS 1024 0

Pagina 33

K25RK8PK25GK25BIC4101IC301IC401IC801TP12V2TP12V1TP3581TP25R1TP25R2TP3551TP11SCTP11SYTP25G2TP11CVTP11PBTP11PRTP25G1TP62VTP62HTP52RTP52BTP52GTP201GTP201

Pagina 34 - Test Points and Locations

-35- TroubleshootingNo PowerThe possible causes of No Power are listed below. Pleasecheck following and refer to power supply and protection cir-cuit

Pagina 35 - ■ Troubleshooting

SW904Interlock sw.SW902Thermal sw.F601Fuse1131471121247335531 3131 2PowerOscillatorCircuit15.5V15.5V6V-6VFN901FN902FN903FN904FN905FN906BALAST_AC1LAMP_

Pagina 36 - Troubleshooting

-37-The possible causes of No Picture are listed below. Pleasecheck following and refer to video signal processing dia-grams in the figure opposite.1.

Pagina 37 - No Picture

-38-TroubleshootingDGB0-9315228161820IC5241AV/PC-RGB-SWAV/PCPC: HAV : LIC5271IC5281IC529121312110 111415IC8001DVII/FDVIDIGITALANALOGRGBH-SYNCV-SYNCIC5

Pagina 38

-39-1. No drive signals supplied at motorsCheck drive signals at pins 1 to 4 of K6U on Power Board.Check ICs IC5501, IC5551 and peripheral circuits. C

Pagina 39 - No Sound

Projector Type Multi-media ProjectorDimensions (W x H x D) 13.11” x 3.52” x 9.07” (333mm x 89.5mm x 230.5mm)Net Weight 8.6 lbs (3.9 kg)LCD Panel Syste

Pagina 40 - ■ Control Port Functions

-40-● System Control & I/O Port Table (IC801) Control Port Functions1 PE5/D5 POWER_SW Power_SW O H: On2 PE6/D6 SYS SW Peripheral IC power supply

Pagina 41 - Control Port Functions

-41-67 MD2 MD2 Operation mode control 2 I Fixed H68 PF7/¢ ¢ ¢ output O -69 PF6/AS AS AS output O -70 PF5/RD RD Read signal O Control for SRAM71 PF4/HW

Pagina 42

-42-1 S Reset Open -2 SCL IIC SCL Active “L” -3 SDA IIC SDA Active “L” -4 D0 CARD_IN L: CARD H: No CARD IN5 D1 VIEWER_ON L: VIEWER Unit exist IN6 D2 S

Pagina 43

-43-1 R Reset Fixed “H”2 SCL IIC SCL Active “L”3 SDA IIC SDA Active “L”4 AO7 RCLP R Signal clamp reference voltage5 AO8 GCLP G Signal clamp reference

Pagina 44 - ■ Waveforms

-44- WaveformsVIDEO-IN Y-IN <IC1101-5>C-IN <IC1101-7>Y-OUT <IC1101-21> CB-OUT <IC1101-22>CR-OUT <IC1101-23>H-SYNC OUT &

Pagina 45

H-SYNC OUT <IC4101-29> V-SYNC OUT <IC4101-28>H-SYNC IN <TP205>H-SYNC DRIVE <TP62H> V-SYNC DRIVE <TP62V>DHS <TPDHS>

Pagina 46 - ■ Cleaning

-46- CleaningCleaning with air spray1. Remove the cabinet top following to “MechanicalDisassemblies”.2. Clean up the LCD panel and polarizing plate b

Pagina 47 - ■ IC Block Diagrams

-47- IC Block Diagrams● AD8183ARU <Selector, IC5241>● BA6287F <Motor Drive IC5501, IC5551>

Pagina 48 - IC Block Diagrams

-48-● CXA2101AQ <RGB Matrix, IC4101>IC Block Diagrams● BA7078AF <Selector, IC6241>

Pagina 49

-49-● CXD2064Q <Digital Comb Filter, IC2101>● L3E01031 <Level Shift, IC3501, IC3531, IC3561>IC Block Diagrams

Pagina 50

5Condenser lens adjustment ❍●Condenser lens-out adjustment ❍●Relay lens-out adjustment ❍●Contrast AdjustmentR-Contrast adjustment ●G-Contrast adjustme

Pagina 51 - ● M62393 <D/A, IC2571>

-50-● L3E06070 <D/A-Sample & Hold, IC501, IC531, IC561, IC1501, IC1531, IC1561>● L3E07050 <Color, Gamma Correction & Timing Controlle

Pagina 52

-51-● ML60851 <USB I/F, IC9801>● M62393 <D/A, IC2571>IC Block Diagrams

Pagina 53

-52-● TB1274AF <Video Decoder, IC1101>● SII161ACT <DVI I/F, IC8001>IC Block Diagrams

Pagina 54

-53-● TA1318N <AFC Detector, IC6171>● FA7612CA <PWC Controller, IC65A, IC671, IC681>IC Block Diagrams

Pagina 55 - ■ Electrical Parts List

-54-● STR-Z2156 <Switching Controller, IC631>IC Block Diagrams

Pagina 56 - MS6-CP-300t00, MS6-CP-310t00

MS6-CP-300t00, MS6-CP-310t00-55- Electrical Parts ListProduct safety should be considered when a component replacement is made in any area of a proje

Pagina 57

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-56-● OUT OF CIRCUIT BOARDF601FusePower BoardThermal Switch(SW902)Note: Parts order must contain Chas

Pagina 58 - Electrical Parts List

MS6-CP-300t00, MS6-CP-310t00-57-Electrical Parts ListOUT OF CIRCUIT BOARDS LF901 645 038 8088 UNI

Pagina 59

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-58-Q131 405 014 4509 TR 2SC2412K T146 R 405 014 4608 TR 2SC2412K T146 S 4

Pagina 60

MS6-CP-300t00, MS6-CP-310t00-59-Electrical Parts ListQ8101 405 045 8705 TR 2SK536-TB Q8102 405 045 8705 TR 2SK536-TB

Pagina 61

-6-● Interlock switchThe interlock switch (SW904) cuts off the AC mains power supplywhen the lamp cover is removed. After opening the lamp cover forre

Pagina 62

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-60-C1117 403 164 0204 CERAMIC 0.1U Z 25V C1118 403 164 0204 CERAMIC 0.1U Z

Pagina 63

MS6-CP-300t00, MS6-CP-310t00-61-Electrical Parts ListC2507 403 304 3508 ELECT 10U M 25V C2508 403 164 0204 CERAMIC 0.1U Z

Pagina 64

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-62-C4151 403 149 9208 CERAMIC 0.01U Z 50V C4152 403 149 9208 CERAMIC 0.01U Z

Pagina 65

MS6-CP-300t00, MS6-CP-310t00-63-Electrical Parts ListC6271 403 164 0204 CERAMIC 0.1U Z 25V C6281 403 164 0204 CERAMIC 0.1U Z

Pagina 66

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-64-RB309 645 020 7822 R-NETWORK 10KX4 0.063W 645 026 8014 R-NETWORK 10KX4 1/16W R

Pagina 67

MS6-CP-300t00, MS6-CP-310t00-65-Electrical Parts ListR1442 401 105 7909 MT-GLAZE 0.000 ZA 1/16W R1443 401 105 7909 MT-GLAZE 0.000 ZA

Pagina 68

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-66-R2572 401 105 0405 MT-GLAZE 100 JA 1/16W R2576 401 105 0504 MT-GLAZE 1K JA

Pagina 69

MS6-CP-300t00, MS6-CP-310t00-67-Electrical Parts ListR3541 401 105 0306 MT-GLAZE 10 JA 1/16W R3543 401 105 0306 MT-GLAZE 10 JA

Pagina 70

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-68-R449 401 105 3901 MT-GLAZE 33 JA 1/16W R451 401 105 3901 MT-GLAZE 33 JA

Pagina 71

MS6-CP-300t00, MS6-CP-310t00-69-Electrical Parts ListR6274 401 105 5103 MT-GLAZE 47 JA 1/16W R6281 401 105 7909 MT-GLAZE 0.000 ZA

Pagina 72

-7-Circuit Protections● Warning temperature and power failure protectionThe TEMP WARNING indicator flashes red and the projector will automatically tu

Pagina 73 - DVI BOARD

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-70-L201 645 026 0988 INDUCTOR,2.2U M L202 645 026 0988 INDUCTOR,2.2U M

Pagina 74 - POWER BOARD

MS6-CP-300t00, MS6-CP-310t00-71-Electrical Parts List405 015 8902 TR 2SC2812-L7-TB 405 163 1602 TR 2SC2812N-L6-TB0 405 163 170

Pagina 75

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-72-R1004 401 113 4402 MT-GLAZE 75 JA 1/16W R1005 401 113 4402 MT-GLAZE 75 JA

Pagina 76

MS6-CP-300t00, MS6-CP-310t00-73-Electrical Parts ListL1056 645 045 6183 FILTER,EMI 25MHZ L1057 645 045 6183 FILTER,EMI 25MHZ

Pagina 77

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-74-R6174 401 105 0405 MT-GLAZE 100 JA 1/16W R6175 401 105 0405 MT-GLAZE 100 JA

Pagina 78 - ■ Mechanical Parts List

MS6-CP-300t00, MS6-CP-310t00-75-Electrical Parts ListR5556 401 105 5301 MT-GLAZE 4.7K JA 1/16W R63B 401 275 2902 MT-GLAZE 68K JA

Pagina 79 - Mechanical Parts List

MS6-CP-300t00, MS6-CP-310t00Electrical Parts List-76-PC641 408 039 3502 PC TLP721F(D4-GB) PC642 408 039 3502 PC TLP721F(D4-GB)

Pagina 80 - ■ Optical Parts List

MS6-CP-300t00, MS6-CP-310t00-77-Electrical Parts ListR2803 401 105 0405 MT-GLAZE 100 JA 1/16W 610 296 7975 ASSY,PWB,BALLAST MS6A1AA0B10C36

Pagina 81 - Optical Parts List

MS6-CP-300t00, MS6-CP-310t00-78- Mechanical Parts ListNote: Parts order must contain Chassis No., Part No., and Descriptions.● CABINET PARTS1141237-a

Pagina 82

MS6-CP-300t00, MS6-CP-310t00-79-Mechanical Parts ListCABINET PARTS 1 610 292 6972 BUTTON CONTROL-MS6B 2 610 292 6996

Pagina 83

-8-1 Remove 4 screws A to take the Cabinet Top Ass’y upward off.2 Remove the Control Panel off from the Cabinet Top by lifting the edge ofcontrol pane

Pagina 84

MS6-CP-300t00, MS6-CP-310t00-80-464444464444 Optical Parts List4657564646

Pagina 85

MS6-CP-300t00, MS6-CP-310t00-81-44445467 (Red)68 (Green)69 (Blue)444444Optical Parts List

Pagina 86

MS6-CP-300t00, MS6-CP-310t00-82-434353-a (Red)53-b (Green)53-c (Blue)61444446434653Optical Parts List

Pagina 87

MS6-CP-300t00, MS6-CP-310t00-83-52-a524545454552Optical Parts List

Pagina 88

MS6-CP-300t00, MS6-CP-310t00-84-Optical Parts List58 706371576065596466515562

Pagina 89 - ■ Diagrams & Drawings

MS6-CP-300t00, MS6-CP-310t00-85-

Pagina 90 - Diode/Transistor Type Reading

MS6-CP-300t00, MS6-CP-310t00-86-

Pagina 91

MS6-CP-300t00, MS6-CP-310t00-87-

Pagina 92 - A4 BLK_MS6A

(MS6E) Aug. 2001/500 Printed in JapanBoxlight19332 Powder Hill PlacePoulsbo, WA 98370-7407 USAwww.boxlight.comU.S. and Canada 800-762-5757Internationa

Pagina 93 - MAIN BOARD

A1MS6-CP-300t00, MS6-CP-310t00These schematic diagrams and printed wiring board drawings are part of the serv-ice manual original for chassis No. MS6-

Pagina 94 - AV BOARD

-9-Mechanical Disassemblies1 Remove 1 screw A to release grounding wires.2 Pull the Rear Panel ass’y upward.3 Remove 4 screws B for AV Board.4 Remove

Pagina 95 - CONTROLLER

A2MS6-CP-300t00, MS6-CP-310t00 Parts description and reading in schematic diagram1. The parts specification of resistors, capacitors andcoils are exp

Pagina 96 - CONVERTER

BLK_MS6A A3315228161820IC5241AV/PC-RGB-SWPC/AV-SWIC5271IC5281IC529121312110 111415IC8001DVII/FDVIDIGITALANALOGRGBH-SYNCV-SYNCIC5211RGB-AMP.IC6211IC622

Pagina 97 - MAIN BOARD-4/6

A4 BLK_MS6A9,10K6SK8S15.5V6V 5V15.5V9V MCI6V AUDIO5VD6VS 5VS-5VS6V AUDIOAC CORDC617MAIN BOARDDVI BOARDAV BOARDP.F. BOARDPOWER BOARDKEY SW BOARDIC611P.

Pagina 98 - MAIN BOARD-5/6

A5SCH_MS6A61TEMP.SENSINT OUTA1A0+VSGNDO.S.SCLSDAR/C PRE AMP31GNDVOUTVCC41SW6801-SW6812D6831 LAMP REPLACE(Y)D6832 TEMP WARNING(R)D6833 READY(G)D6834 PO

Pagina 99 - L3E07050K0A

3020103836343228262422181614128649192946891214161819222426282932343638102030123940403921OE11Y11Y2GNDOE21A11A2GND1Y31A31Y41A4VCCVCC2Y12A12Y22A2GNDGND2Y

Pagina 100 - A12 PCB_MS6A

TRDQQGNDVCCQQRDTTRDQQGNDVCCQQRDTVCCGNDVCCGNDWR2131WR1171VSSVCC6DBVCCGNDGNDVCC212223242525141312111135791315171923252729333537394345474953SP-SP+13CV_IN

Pagina 101 - 1AA4B10C2810B

VCCGNDVCCGNDVCCGNDNCNCNCGNDPVDPVDA1A0SCLSDACLAMPCKINVGNDVDGNDVDBA-INGNDGNDVDVDGNDVDGA-INSOG-INGNDGNDVDVDGNDVDRA-INGNDGNDNCNCNCVDVDDGNDGNDGNDPVDGNDPVDG

Pagina 102 - 1AA4B10C2800A

VDDTESTSCLSDAVSSA2A1A0AF1AF2AF3AF4AF5AF6AF7AF8AF9AF10AF11AF12AF13AF14AF15AF16AF17AF18AF19AF20AF21AF22AF23AF24AF25AF26AE26AE25 AE24 AE23AE22 AE21 AE20

Pagina 103 - ● Transistor/FET

VCCGNDGNDVCCVDDTESTSCLSDAVSSA2A1A01GNDGNDGNDLAMP_ERRR/C5VSGNDR/CGNDGNDSDA4TXD_SWSCLKSDATAPW_TXDPW_RXDF_MODETURBO_CSIRO_CSMD2FEWEXTALXTALSTBYNMIOSC2MD1

Pagina 104

+-+-CS0CS2CS1VDDVCCA06A05A04A03A02A01VREFU2GNDVREFU1VREFA12A11A10A09A08A07SDASCLRDYVSSYVSSYNRS2NRS1LCCOMVSSXVSIG6VSIG5VSIG4VSIG3VSIG2VSIG1VSSXN.C.N.C.

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